specifications of a gyratory crusher with 2000 ton per day lithium ore

Introduction

Gyratory crushers are an important part of the mining industry, as they are used to crush large chunks of ore into smaller pieces. In order to effectively process lithium ore, a gyratory crusher with 2000 ton per day capacity is necessary. As such, it is important to understand the specs and features of these industrial machines in order to make sure you purchase one that meets your needs. In this post, we’ll provide a detailed overview of what you need to know about the specifications of a gyratory crusher with 2000 ton per day lithium ore processing capacity. We’ll cover everything from size and weight to throughput and power requirements - so keep reading for all the details!

The different types of gyratory crushers

There are three main types of gyratory crushers: primary, secondary, and tertiary. Each type has a different purpose and is designed differently.

Primary gyratory crushers are the initial crushing stage in a quarry or ore processing plant. They are typically used to reduce material to smaller sized pieces for further processing. Secondary gyratory crushers are usually found in larger scale operations, such as mining operations. These machines are used after primary crushers to achieve a more manageable size of the feed material before it is sent to third-party grinding mills or other size reduction equipment. Tertiary gyratory crushers complete the final stage of comminution in large-scale operations. These machines are equipped with concaves and mantles made from wear-resistant materials that can withstand high impact forces.

Advantages and disadvantages of a gyratory crusher

There are pros and cons of using a gyratory crusher. The main advantages are that it has a lower overall operating cost, is easy to maintain, and has a higher throughput capacity. The main disadvantages are that it does not have the same nip angle as other crushers, so it cannot grip material as tightly. Additionally, it produces a more coarse product than other types of crushers.

How to choose the right gyratory crusher

There are many factors to consider when choosing the right gyratory crusher for your application. Material characteristics such as abrasiveness, stickiness, and moisture content must be considered when choosing a gyratory crusher. Capacity requirements must also be considered when choosing a gyratory crusher. The throughput capacity of a gyratory crusher is typically expressed in tons per hour (tph). The production capacity of a gyratory crusher with a given feed size and set of operating conditions can be predicted by using various computer-aided models.

The most important factor in choosing the right gyratory crusher is the material's abrasiveness. materials that are not very abrasive, such as limestone, can be crushed using jaw or impact crushers. However, more abrasive materials, such as granite or bauxite, need to be crushed using cone or gyratory crushers. Cone and gyratory crushers are generally used for more abrasive materials than jaw or impact crushers.

The second most important factor in choosing the right gyratory crusher is the material's stickiness. Stickier materials, such as clay or wet sand, can adhere to the walls of the crushing chamber and clog up the machine. This type of material is best suited for jaw or impact crushers. Less sticky materials, such as dry sand or gravel, can be processed using cone or gyratory Crushers without clogging.

Gyratory Crusher Specifications

1. Gyratory crushers have a solid cone that rotates and oscillates to crush down material. A gyratory crusher specifications usually lists the following items:
- Feed opening at the top of the machine
- Minimum discharge setting
- Motor size
- Maximum feed size
2. The gyratory crusher is equipped with a hollow body that allows for feed and material to enter the crushing chamber. The motor size drives the gear set, which then rotates the main shaft. This motion causes compressive force on the feed material as it enters the chamber, while also shearing it along its length. The minimum discharge setting refers to the smallest space between two crushing members, while the maximum feed size depends on how large of pieces can fit inside the chamber.

Capacity

The specifications of a gyratory crusher with a capacity of 1000 tons per day will vary depending on the type of ore being processed. Some lithium ores are very soft and require little to no crushing, while others are extremely hard and need to be crushed down to smaller sizes before they can be processed. The type of crusher you will need will also depend on the size of your ore – if you have large chunks of lithium ore, you will need a bigger crusher than if you have smaller pieces.

When it comes to choosing a gyratory crusher for your processing plant, there are a few key factors you need to keep in mind:

1) Capacity: The first thing you need to consider is the capacity of your crusher – how many tons of lithium ore can it realistically process in a day? This will help you determine the size and type of crusher you need.

2) Type of Ore: As we mentioned before, not all lithium ores are created equal. Some are softer and require less crushing than others. Be sure to choose a crusher that can handle the type of ore you’re dealing with.

3) Size: The size of your lithium ore will also affect the type and size of crusher you need. If you have large chunks of ore, you’ll need a bigger machine than if you have smaller pieces.

4) Budget: Obviously, cost is always going to be a factor when choosing the right crusher. Be sure to consider all of your options before making a decision.

Dimensions

The gyratory crusher is made up of six main components, base, main frame and concave liners, drive assembly, eccentric assembly, hydroset mechanism and an optional accessory.

1. Dimensions:
-Base: The base supports the main frame and provides protection for the bearings and driveshaft.
-Main Frame: The main frame houses thecrushing chamber (concave liners, mantle, eccentricshaft)and drive assembly(bevel gear, sheavesand countershafts).
-Concave Liners: The concave liners protect the mantle and provide a crushing chamber.
-Mantle: The mantle performs the actual crushing motion.
-Eccentric Assembly: The eccentric assembly drives the mantle in a rotating motion.
-Hydroset Mechanism: The hydroset mechanism provides overload protection and regulates feed opening size.
-Accessory: An optional accessory can be installed on the gyratory crusher to collect crushed material.

Weight

The weight of a gyratory crusher can be determined by the following formula:

W = (M + m) / f

where: W = weight in tons
M = total machine weight in tons (including crusher, feeders, etc.)
m = empty shell weight in tons
f = overload factor (typically 1.2 for gyratory crushers)

Therefore, the weight of a gyratory crusher with a capacity of 100 tons per day would be approximately 71.5 tons.

Power Ratings

The power ratings of a gyratory crusher can be affected by a number of factors. The most important factor is the feed material size. A crusher with a higher power rating will be able to handle larger feed material size. Another important factor is the stroke length. A crusher with a longer stroke length will have a higher power rating. The last factor is the speed at which the crusher is operated. A higher speed will result in a higher power rating.

Performance

A gyratory crusher is one of the main types of primary crushers in a mine or ore processing plant. Gyratory crusher are designated in size either by the gape and mantle diameter or by the size of the receiving opening. Gyratory crushers can be used for primary or secondary crushing. The crushing action is caused by the closing of the gap between the mantle line (movable) mounted on the central vertical spindle and the concave liners (fixed) mounted on the main frame of the crusher. The space at bottom of the "V", aligned jaw plates, is the crusher product size gap, or the size of the crushed product from that crusher.

The discharge setting, or space between those two pieces of steel controls finished product size. When rock goes into a cone crusher its size is reduced to smaller pieces for easier transport or to make room for more rocks to enter. Cone crushers come in different sizes depending on desired production output rates. This particular example can crush up to 400 metric tons per day because it has a 1:1 ratio of reduction during operation. Try not to exceed 1200rpm operated speed as this could result in non-optimal wear life for your parts.

The above specification is based upon a feed material with an average specific gravityof 2.6 tonnes/m3 and a maximum feed size that will enter the crusher without bridging. The gyratory crusher has capacities starting from 1200 to above 5000 t/h. To have a feed opening corresponding to that of a jaw crusher, the primary gyratory crusher must be much taller and heavier. Therefore, primary gyratories require quite a massive foundation. The cone crusher is a modified gyratory crusher.

The cost for ton for gyraory crusher is much higher than for jaw crushers. This is due to the fact that the gyraory crusher requires more intricate components than its jaw counterpart, which translates into higher maintenance costs and longer overall lifespan. Additionally, the gyraory crusher has an extremely large feed opening relative to its size, which facilitates efficient primary crushing of even the hardest materials in order to achieve consistent performance with minimized downtime.

Operating Principle

A gyratory crusher is a large crushing machinery, using the gyratory sports in casing cone cavity of crushing cone to produce extrusion, fracturing and bending role to materials for crushing ore or rock of various hardness. Gyratory crusher is composed of transmission, engine base, eccentric bushing, crushing cone, center frame body, beams, original dynamic part, oil cylinder, pulley , appliances and dry oil, thin oil lubrication system components etc.

Applications

A gyratory crusher is used to crush lithium ore with a capacity of 1000 tons per day. The dimensions of the crusher are:

Diameter: 3.7 m

Height: 5.7 m

Width: 2.4 m

The weight of the crusher is 103230 kg.

Specifications of a gyratory crusher with 2000 ton per day lithium ore

A gyratory crusher is a large crushing machinery, using the gyratory sports in casing cone cavity of crushing cone to produce extrusion, fracturing and bending role to materials for crushing ore or rock of various hardness.

Gyratory crusher is composed of transmission, engine base, eccentric bushing, crushing cone, center frame body, beams, original dynamic part, oil cylinder, pulley , appliances and dry oil, thin oil lubrication system components etc.

The specification of a gyratory crusher with 2000 ton per day capacity are as follows:

-Max. feed size: 1500mm
-Product size: 0-6mm
-Capacity: 2000 tons/day
-Rotating speed of main shaft: 275rpm